Lijian Busbar Bender: 3D Modeling Tech Enables Precision Bending

2025-07-23 12:01:06

In busbar processing, bending accuracy directly impacts product quality and electrical performance. Lijian's CNC benders integrate 3D parametric modeling for unprecedented precision.

Intelligent Bending Control
The CNC system imports CAD designs (DXF/DWG formats), auto-generating bending programs with:
✅ ±0.1° angle accuracy (ISO 230-2)
✅ ±0.2mm dimensional tolerance (EN 13601)
✅ Collision-free toolpath simulation

Error Elimination
Traditional manual programming causes 15-20% rework due to measurement errors. Lijian's solution:

• Eliminates manual measurement

• Reduces programming errors by 90% (per TÜV test 22-BR-114)

• Simulates material springback via FEA algorithms

Efficiency Gains
• Multi-scenario preview: Generates 6+ bending solutions in <3s
• Continuous batch processing: 40 bends/hour (vs. 25/hr conventional)
• Tooling auto-calibration: 70% faster setup

Adopted by Siemens Energy & ABB factories, achieving 99.3% bending conformity.